A.P.E. Diagnostics Ltd.   Argyll Power & Electronic Diagnostics
4 Knapdale Forest Office
Cairnbaan
LOCHGILPHEAD
Argyll
Scotland
PA31 8SQ

+44 (0)1546 600 100(Office)
+44 (0)7766 735 997 (Mobile)
info@apediagnostics.com
 
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A.P.E. Diagnostics Ltd. - Testing Page.

This page contains in-depth information about:

The wide range of testing that we can offer

Types of Equipment
We carry out inspections, safety testing and certification for the following:

Please note that we recommend compliance with the I.E.E. Code of Practice for In-service Inspection and Testing of Electrical Equipment.

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Portable Appliances

We all use them every day both at home and at work.  Some people define portable appliances as "anything with a plug on it" which is not strictly speaking correct but it gives you a good idea of the vast number of items that may fall into this category.

A.P.E. Diagnostics Ltd. already test portable appliances extensively for numerous commercial organisations, from retail outlets, offices and tourist accommodation, to the demanding environments of the construction, marine and tool hire industries.  We can also provide testing of individual items in domestic environments if required.

Do you keep getting shocks from your vacuum cleaner or other household appliance?  Put your mind at ease and invite A.P.E. Diagnostics Ltd. to test your electrical equipment to make sure it's not an electrical or potential fire hazard. 

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Power Tools (230V & 110V)

A.P.E. Diagnostics Ltd., have extensive experience working in the construction & tool hire industries.  As well as undertaking the relevant testing required, our technicians can assess whether equipment is suitable for use within a particular environment and advise accordingly.

Our testing equipment can correctly compensate for tools and equipment with long power leads which might otherwise fail earth-bond testing on a pass/fail type tester.  The calculations are undertaken, and test limits set by the test equipment therefore eliminating errors and “guesswork”.

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IT Equipment

A.P.E. Diagnostics Ltd. have invested in the latest technology to ensure the safe testing of your sensitive Information Technology equipment.  We are now able to undertake three of the most important tests without disconnecting or even powering down your equipment thus minimising the disruption to your business.

(Note: If I.T. equipment is connected through trailing sockets, 4 gangs etc., A.P.E. Diagnostics Ltd., advocate disconnection and full testing of the sockets wherever practicable).

 

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Fixed Plant & Machinery

A.P.E. Diagnostics Ltd. can undertake inspection & testing of industrial plant and machinery to EN 60204-1.

This European Directive requires that industrial machinery containing electrical components and controls must be tested for electrical safety.

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Fixed Electrical Installations

A.P.E. Diagnostics Ltd. can undertake periodic inspections of fixed electrical installations in buildings to BS7671:2001 IEE Wiring Regulations 16th Edition.

BS7671 Guidance Note 3 recommends periodic inspections frequencies particular to your type of building or business.  Inspections are often requested on change of ownership or tenure of a building, by the new owners/tenants or their insurance companies.  You wouldn’t buy a £10,000 car without an inspection – so why not protect your £100k plus investment.

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New Build Certification

A.P.E. Diagnostics Ltd. can undertake certification of electrical systems to BS7671 in new builds.  Local authorities will not issue a completion certificate for a new house unless all systems within that house have been certified.

As electrical systems must be inspected at various times throughout construction, it is important to contact us prior to commencement of works, to agree inspection times throughout the build.

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Residual Current Devices (RCDs)

Earth Leakage Circuit Breakers (ELCB) or Residual Current Devices (RCD) are electro-mechanical devices designed to switch off the electrical supply current in the event of an electrical fault. They can detect very small faults before they become dangerous and are excellent additional protection against electric shock and from fires of an electrical nature.

RCD’s work, by measuring indirectly the leakage current, from the live conductors to earth. They are not designed to detect over-current and are not replacements for fuses or other over-current tripping devices.  An RCD is essentially a mechanical device and there is no way of knowing if it will work if it develops a fault. For this reason an RCD must be regularly tested using the test button.  At regular intervals, RCD’s should also be tested to ensure that they are tripping at their rated trip current and within the times set for the environment / location in which they are used.

A.P.E. Diagnostics Ltd. are fully equipped to test and record that your RCD's are functioning within their specifications.

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Description of Equipment Types

Portable appliance An appliance of less than 18kg in mass that is intended to be moved while in operation or an appliance which can easily be moved from one place to another, e.g. toaster, food mixer, vacuum cleaner, fan heater.
Moveable equipment
(sometimes called transportable)
This is equipment which is either:
- 18kg or less in mass and not fixed, e.g. electric fire, or
- equipment with wheels, castors or other means to facilitate movement by the operator as required to perform its intended use, e.g. air conditioning unit.
Hand-held appliances or equipment This is portable equipment intended to be held in the hand during normal use, e.g. hair dryer, drill, soldering iron.
Stationary equipment or appliances This equipment has a mass exceeding 18kg and is not provided with a carrying handle, e.g. refrigerator, washing machine, tumble dryer.
Appliances/
equipment for building in
This equipment is intended to be installed in a prepared recess such as a cupboard or similar. In general, equipment for building in does not have an enclosure on all sides because on one or more sides, additional protection against electric shock is provided by the surroundings, e.g. a built-in electric cooker.
Information technology equipment (business equipment) Information technology equipment includes electrical business equipment such as computers and mains powered telecommunications equipment, and other equipment for general business use, such as mail processing machines, electric plotters, trimmers, VDUs, data terminal equipment, typewriters, telephones, printers, photo-copiers, power packs.

Source : IEE Code of Practice for In-service Inspection and Testing of Electrical Equipment.

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Formal Visual Inspections
Visual inspections are a crucial part of the inspection and testing process. The tool or appliance will be visually checked to establish the condition of the plug, fuse, wiring, cable and protective case of the appliance. Specific points being watched for are:-

  • That there is no damage to the external casing of the appliance

  • That there is no serious damage to the cable outer sheath

  • That there is no hand made or taped joints in the cable

  • That the plug is not damaged, the casing is not cracked and the pins not bent

  • That the outer sheath of the cable is secure where it enters the plug or appliance

  • That the cable terminations are secure and correct

  • The cord grip is effective

  • The correct fuse is being used

  • That there is no internal damage, overheating or ingress of foreign matter in the plug

  • That the tool or appliance is being used in an environment suited to its construction.

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Earth Bond Testing
The Earth Bond test, also referred to as Earth Circuit Continuity, Earth Grounding or Protective Bonding, is a common requirement in National, European and International standards relating to Class 1 electrical products. As one of a series of "core" electrical safety tests the Earth Bond test is designed to verify the integrity of the protective conductor (earth wire) and that all parts of the conductive case of such an ‘earthed’ product are properly connected to the Earth terminal.

Verification is carried out by measuring the resistance of the earth path at a voltage of less than 12V and with a current of at least 1.5 times the design current of the product (but not exceeding 25A). Most standards require that this resistance should not exceed 0.1 ohms, to ensure that sufficient current will flow through the earth path, in the event of internal live conductors coming into contact with the case, thus causing supply circuit fuses to rupture. This provides protection for the user.

Functional earthing (as opposed to safety earthing) may be found on some electronic equipment where the only connection to earth is via printed circuit board tracks and is primarily intended for EMC screening purposes (e.g. the metal shells of signal connectors on IT equipment). In these cases the high current tests described above may cause damage and a lower test current, typically 100 milliamps, is used.

Common faults

The causes of typical earth bond failure include - loose terminals, paint around connection points being poorly cleaned off, earth wires accidentally cut or broken during assembly, missing or unterminated wires, etc. Most of these will be occasional faults but where they become persistent, investigation and subsequent improvement to operation or maintenance procedures should address the problem.

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Insulation Resistance
The Insulation Resistance (IR) test, is used to quantify the insulation properties of the equipment under test, when subjected to a 500V d.c. test between live parts and the Earth (protective conductor) of Class 1 products (live parts and outer surfaces for Class 2).

As one of a series of "core" electrical safety tests, this test is a requirement within National, European and International legislation.

In application, ‘live parts’ refers to both the Line (Phase) AND Neutral paths, and these are consequently joined together to form one test point, with the other test point being the Earth (protective conductor) for Class 1 products, or outer surfaces of the product for Class 2. Product switches should also be ON to include all parts of the supply path.

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Earth Leakage
The Earth Leakage test is the most misunderstood of the Safety tests. It was devised in order to give some measure of the quality of the insulation resistance at mains potential where it is inappropriate or impossible to perform either Flash or IR tests.

In any domestic or industrial supply a substantial current normally flows from the Phase (or Live) conductor through the various loads - motors, heating elements etc. - returning to the Neutral conductor. This current then flows, via the Neutral conductor, to the local substation where it is bonded to True Earth. This is actually the ‘Ground’ or Planet Earth. To provide protection and screening from the Live and Neutral conductors, a third conductor, Earth, is included. In a perfect world, where conductors had no resistance and insulators had infinite resistance, the current drawn by an appliance would remain in the L to N loop and no current would flow in the Earth conductor. However, in the real - imperfect - world, the current in the Live conductor can ‘leak’, via insulation, to any other conductor. The Neutral can also become elevated to 40V above True Earth so current can also ‘leak’ from this conductor. The net result is that these ‘leakage’ currents flow back to True Earth via the Earth conductor - hence the term ‘Earth Leakage’.

If the Earth conductor in a Class 1 appliance were to become disconnected then this leakage current, or part of it, would flow via the lowest impedance path to true earth. Unfortunately, this could even include the person holding or touching the appliance if they are in direct contact with the Ground.

In the case of Class 2 appliances, where no Earth wire is present, the leakage current would normally flow to True Earth via the Neutral conductor. Therefore, if the Neutral conductor becomes disconnected, the leakage current will again take the lowest impedance path to True Earth - once again possibly via personnel in contact with the appliance and Ground.

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Flash Testing
The Flash test, also referred to as "Hi-Pot", "Dielectric Strength" or "Insulation Breakdown" test, is intended to verify that creepage distances, clearance distances and insulation levels around live parts, are sufficient to prevent excessive leakage currents causing a hazard to the user.

In application, ‘live parts’ refers to both the Line (Phase) and Neutral supply paths. For test purposes these are joined together to form one test point, with the other test point being the Earth (protective conductor) for Class 1 products, or outer surfaces of Class 2 products. Any function switches on the product re turned ON to include all parts of the supply path. Typical ‘type test’ requirements are for a test voltage of between 1000 and 1500V, for Class 1 products (2500-4200V, for Class 2 products).

To test or not to test

The view that flash testing is a destructive test is often raised in discussion. This largely originates from its use in type testing laboratories where high voltages are sometimes applied for long durations, with the intention of testing products to destruction. However, in terms of production and routine re-testing applications, there is little or no evidence to suggest that the short period flash test degrades a product, even after repeated testing.

A.P.E. Diagnostics Ltd. will generally only undertake a flash test, on repaired tools, or hand tools used in the construction and engineering sectors or at your specific request.

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Load & Function
Load or Function tests are used to verify the products electrical specifications and operating characteristics. Although such tests are not ‘required’ as part of the electrical safety test, they can provide that final assurance that the product works.

Load testing can take many forms, from a cold resistance measurement - to ensure the correct element is fitted, to an ammeter - for checking that the product draws the right current, to a watt meter bridge - to confirm power ratings are within set tolerance bands, etc.

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Industry Specific Testing
Machinery Directive BS EN 60204-1

European directive EN 60204-1 requires that industrial machinery containing electrical components and controls must be tested for electrical safety.

The description ‘machinery’ covers a vast range of products that can be found in all conceivable industries.

Earth bond tests are applied by attaching an earthing lead to the Protective Earth (PE) terminal on the machine and then, applying an earth probe to those parts on the machine that should be bonded to the PE terminal.

High voltage withstand tests and Insulation Resistance measurements are then carried out between the PE terminal and the Phase (Line) and Neutral conductors using a high voltage safety probe.


Microwave Radiation Leakage

A.P.E. Diagnostics Ltd., offers Microwave Oven Leakage & Safety testing to compliment our standard appliance testing service. Microwave ovens provide a convenient and safe way of cooking food in the workplace, however faults can occur and unless periodically tested they may become a health and safety hazard without you being aware

Lack of cleanliness and poor maintenance of the door seals can lead to leakage levels in excess of the recommended limit. Testing of the unit involves measurement of the radiation levels around the oven using microwave detection instrument to ensure compliance with the 5 mW/cm2 limit.  The safety interlock switches and the door seals are inspected for any signs of damage to ensure that they function correctly and safety.

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A.P.E. Diagnostics Ltd. will always advise that the I.E.E. recommendations are adhered to. 

You may decide to deviate from these guidelines but please discuss this with us first.

The I.E.E. recommended test frequencies are available here for download in both Excel or Browser formats.

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Be Protected - Get Inspected!

© 2002 - 2007. All rights reserved.  A.P.E. Diagnostics Ltd.

A.P.E. Diagnostics Ltd.